Bookmark and Share

Missing the Money Boat: How Supply Chains Fail to Optimize Working Capital

Companies have a pretty good grip on the movement of physical goods in their supply chains. But they often overlook the accompanying flow of funds - and the opportunity to make better use of limited working capital.

Missing the Money Boat: How Supply Chains Fail to Optimize Working Capital

For all the talk of "collaboration," the relationship between buyer and supplier in the supply chain is often more like a tug of war: in the end, one side wins, and the other loses.

That dynamic is most glaringly on display when it comes to payment terms. Buyers seek to stretch out payment to suppliers, and shrink it to customers. Suppliers, meanwhile, become so desperate to get paid on a timely basis that they agree to deep discounts off their invoices.

Making matters worse is the inability of many suppliers to track the details of receivables, including when a bill needs to be paid, and what exactly it’s for.

“The parties have no idea where cash is, and when it’s going to come,” notes Cedric Bru, chief executive officer of Taulia, a provider of systems and services for managing the financial supply chain. He points to the irony of a system that can achieve pinpoint tracking of containers and the physical goods within them, yet fall short when it comes to following the money.

“The flow of physical goods is working pretty well,” says Bru, “but the flow of financial data is the same as it was 30 years ago.” Many transactions are still conducted through paper documents. So much for that common image of funds zipping around the world in the form of bits and bytes.

Payments can take place in an instant. The problem is managing what triggers them. Old technology still controls the manner in which many purchase orders are generated, printed, sent, tracked and paid. Then there’s the onerous process of rectifying errors. Each step requires extensive back-and-forth communication, delaying resolution of even the most standard bills.

Time for the financial supply chain to catch up to its physical counterpart. Present-day technology allows purchase orders and invoices to be sent and received electronically, with the whole process synched to a company’s enterprise resource planning (ERP) system. What’s more, buyers and suppliers can review the status of any outstanding bill.

Armed with that critical information, the supplier can choose how soon it wants to be paid, whether early or upon maturity of the invoice, with the click of a button.

That’s not to suggest that suppliers always have the power to call the shots. Every payment option comes with a price tag or incentive. Buyers, which often hold the upper hand in dealing with smaller suppliers, might demand a discount on a bill that’s paid early. Or they might prefer to hold on to their cash for a longer time.

Many suppliers, especially in today’s uncertain global economy, desperately need the cash but can’t afford to knock too much off the bill in order to get their hands on it quickly. That’s where an intermediary can step it to help. A financial institution – whether a bank or the new crop of non-bank funding entities – can inject additional working capital into the financial supply chains of buyers and suppliers. It can pay the supplier early, then recoup the funds from the buyer under the original payment terms.

Optimizing Payment Terms

The arrangement can have a positive influence on two key metrics: the supplier’s days sales outstanding and the buyer’s days payable outstanding, both of which describe how well the parties are monitoring their financial arrangements. Suppliers get paid more rapidly, while taking advantage of the spread between the buyer’s cost of funding and prevailing interest rates. For their part, buyers have the option of increasing payment terms or capturing discounts from early payment. Bru says the setup leads to a more satisfying relationship overall, allowing the two parties to stop arguing over payment terms.

In the wake of the Great Recession of 2007-2008, a number of banks have exited the supply-chain financing arena, especially with respect to servicing small and medium-sized businesses. (Bru cites reports that the top 20 banks’ share of total assets dedicated to SMBs is currently in the low single digits.) Taking their place are a variety of non-bank financial institutions, including hedge funds, mutual funds and insurance companies. According to Bru, their level of risk is relatively low, given the unlikelihood of a buyer refusing to pay an invoice that was already approved.

Battered by recession, companies have scrambled for ways to increase cash on their balance sheets. They’ve begun stretching out payment terms to suppliers, often to punishingly long spans of time. In some instances, their actions have threatened the very survival of the supply base, at a time when vendors were already going out of business in droves.

Even with their acute need for cash, why would buyers adopt payment policies that weaken valued suppliers? “Buyers move as a herd,” explains Bru. The most powerful players push for favorable treatment from the supplier. Then their competitors demand the same terms.

Inadequate cash on hand hampers suppliers’ ability to hire people, buy raw materials and achieve financial stability, Bru says. “When the SMB sector is healthy, typically the entire economy gets a boost.”

It’s a message that has yet to fully sink in. Bru says many companies have not paid enough attention to the financial side of the house. Global business-to-business spend is valued at around $120tr, triggered by 170 billion invoices, more than half of which are paper documents. As a result, it can still take approximately 30 days for an invoice to be received and fully approved.

Expect the situation for suppliers to grow even direr when interest rates begin to rise. But buyers and suppliers alike can act now, by adopting modern-day practices that can boost the stability of these frequently contentious “collaborators.”

Opportunities Missed

So there’s no lack of creative options for managing cash in the supply chain today. But why aren’t more companies taking advantage of them?

A new survey by REL, a division of The Hackett Group, Inc., suggests that companies are ignoring significant opportunities for optimizing working capital, especially when it comes to collections, payables and inventory management.

The numbers aren’t encouraging. Examining the performance of 1,000 of the largest U.S. public companies, Hackett found that corporate debt was up 9.3 percent in 2015, to $413bn. It was the seventh straight year of rising debt levels, boosting companies’ total debt position by more than 58 percent since 2009.

The obvious driver behind the trend is stubbornly low interest rates, which act as a disincentive for any real effort to optimize working capital. Instead, companies prefer to borrow while it’s still cheap to do so. Some of the money has been used for share buybacks, dividend payments and corporate acquisitions. Some is just sitting in the bank.

With the Federal Reserve slow to raise interest rates, companies gain access to “a very easy source of cash generation that requires minimal effort in making your day-to-day business better,” says Hackett Group director Derrick Steiner. In his opinion, that’s a short-sighted strategy.

The dilemma is just one symptom of a larger condition, whereby companies have been sitting on mountains of cash since the Great Recession. It’s as if they’re still feeling the trauma of the economic downturn, and are terrified of being caught without adequate funds.

But full coffers don’t necessarily signal strong financial performance. Far from it, according to Steiner. He notes that the cash conversion cycle (CCC) – measuring companies’ ability to turn spending on overhead, raw materials and labor into cash – has deteriorated by 7 percent, or 2.4 days. It now stands at 35.6 days, the worst since the 2008 financial crisis.

A major contributor to that dismal picture is low oil prices. An excess of supply has resulted in a sharp uptick in oil and gas inventories, acting as a drag on balance sheets, notes Steiner. (Oil and gas companies make up nearly 10 percent of the companies surveyed by revenue. In that industry alone, the CCC worsened by nearly 170 percent in 2015, expanding from four to 11 days.)

In all the industries surveyed, declining performance was evident across the board. Inventory performance was the biggest contributor to working capital deterioration, with days inventory outstanding rising in excess of 10 percent to more than 49 days. Days sales outstanding (collections), meanwhile, worsened by 1.1 percent, while days payable outstanding (payables) improved by over 5 percent.

Cheap as money is today, there’s an even better source of liquidity available to businesses: the optimization of internal processes. According to Hackett, companies in the survey have the opportunity to improve working capital by more than $1tr, or 6 percent of U.S. GDP, based on the performance of the top quartile of performers in each industry. The figure breaks out into $421bn in inventory, $316bn in receivables and $334bn in payables.

They have a lot of catching up to do. Top performers convert working capital into cash seven times faster than laggards, Hackett notes. They collect from customers more than two weeks faster, pay suppliers more than two weeks slower, and hold less than half the amount of inventory. But only about 200 companies in the survey achieved that level of performance.

Strategies for Improvement

So how can the rest of the pack match the record of industry leaders? Start with understanding your own performance, says Steiner. “Anybody can calculate that from a balance sheet and income statement.” Next, work to understand the norms within your industry, to assess how well your peers are doing.

After what Steiner calls “this high-level gut check,” companies should dig deeply into the organization to understand the root cause of any deficiencies. Only then can they begin to develop appropriate metrics at the operational level, and begin taking corrective action.

On the payables side, companies should think beyond days payable outstanding to encompass “the end-to-end procure-to-pay cycle,” Steiner says. What happens within one discrete corporate function affects all others. Finance, for example, is responsible for DPO, but one of the main drivers behind that measurement is payment terms, which are controlled by procurement. Traditional corporate silos need to work together to optimize the entire cycle, not just individual benchmarks.

Steiner also points to the benefits of supply-chain finance, with intermediaries helping to get suppliers paid more quickly while allowing buyers to hang on to their cash for longer periods of time. Of particular value is the practice of dynamic discounting, which sets up a sliding scale of discounts based on the payment period.

In any case, Steiner says, “you want to make sure that invoices are processed through the cycle in a quick and efficient manner.” Tools such as electronic data interchange, e-invoicing, supplier portals and up-to-date information technology can help.

With everyone in the organization marching in lockstep, procurement can set payment terms appropriately, backed by market intelligence, Steiner says. Any such action, however, requires a delicate compromise between the needs of buyer and supplier. Egregiously stretched-out payment terms can jeopardize the stability of key suppliers. Buyers should examine suppliers’ balance sheets and income statements to determine the latter’s DSO, then set appropriate payment terms based on market norms.

With the globalization of supply chains, inventory optimization has become increasingly tough to achieve. Companies are liable to find themselves burdened by pockets of inventory and little visibility across multiple locations. What’s more, inventory levels tend to grow with the need for buffer stock, in anticipation of glitches in complex networks.

To address the inventory problem, companies need to share forecasts throughout the organization, tying them back to sales and operations planning (S&OP). In addition, they should practice customer segmentation, using statistical modeling and pre-determined service levels to set appropriate inventory levels for each account.

It’s no easy task, but the need for optimizing working capital will only grow more pressing as interest rates begin to rise, and debt no longer is a viable option. Even today, though, short-changing the financial supply chain is no solution to long-term profitability.

Resource Links:
Taulia
The Hackett Group

SCB TRANSLATOR (Over 60 languages)
Sponsored by: