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Home » How Sears Holding Company Optimized Online Fulfillment

How Sears Holding Company Optimized Online Fulfillment

January 27, 2015
SupplyChainBrain

Sears’s challenge was to create a different customer experience, says Starecheski. It had built a ship-from-store model, but wanted to transition from promising delivery within five to seven days to naming a specific date. It also wanted to address the issue of capacity in the network, to enable the growth of its dotcom business without having to invest large amounts of capital.

Hutchinson says the retailer needed to design a flexible network that drew on distributed order-management capability, so that it could drop orders into stores or distribution centers, and be able to “dynamically toggle that on an order-by-order basis.”

Sears and Kmart had maintained “a separation of church and state” in managing dotcom and store fulfillment. Step one, says Starecheski, was reconfiguring and optimizing the system, and deciding where it could maintain ship-from-store locations. The retailer chose a limited number of geographic points to provide a maximum of one-day delivery coverage to nearly 80 percent of customers through the use of ground transport.

It was dubbed the “Cheetah Network,” consisting of stores from which online orders could be fulfilled by picking directly from shelves. By bringing stores into the network quickly, the retailer could better manage peak season demand, Starecheski says.

Hutchinson says Sears adopted algorithms and fulfillment logic to ensure order completeness, while minimizing transportation costs and streamlining delivery. The calculation looks at inventory levels and location, logistics requirements, picking cost and proximity to the customer.

The project took 75 days from concept to pilot, and nine months to build out the network. Starecheski says he was “pleasantly surprised” by the company’s ability to add stores to the Cheetah Network quickly. In addition, Sears drew on propriety, in-house software to speed up implementation, allowing it to integrate with legacy execution systems.

Sears used to require an average of three and a half to four days to deliver online orders. The average today is just two days, with reliance on premium transportation cut to just 10 percent of its previous level, Starecheski says.

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KEYWORDS All Warehouse Services Bill Hutchinson consumer packaged goods EDI Communication (XML/EDI) Forecasting & Demand Planning inventory control Inventory Management Inventory Planning/ Optimization Jeff Starecheski Logistics logistics management omnichannel supply chains order fulfillment Retail retail supply chain Sales & Operations Planning SC Planning & Optimization Sears Holding supply chain Supply Chain Management Supply Chain Management: Retail Supply Chain Planning Supply Chain Visibility Transportation & Distribution Transportation Management Vice President Warehouse Management Systems
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