Five Current Challenges Preventing Real-Time Visibility in Connected Manufacturing | SupplyChainBrain

Five Current Challenges Preventing Real-Time Visibility in Connected Manufacturing

Manufacturing facility with worker holding tablet displaying real-time visibility data connected to industrial robots and connected equipment network icons

Connected manufacturing brings machines, people, physical assets and technology systems together to create a more comprehensive view of what is happening across the operation. When these elements work together, manufacturers gain the information needed to anticipate issues, improve processes and respond more quickly to changing conditions.

The foundation of this transformation is trusted, actionable operational data. Technologies including RFID, barcodes, sensors, real-time location systems, IoT and automated data capture are making it possible to collect information about the location, movement and condition of materials, inventory and assets. However, the greatest value comes from connecting this information across workflows and operational systems rather than simply collecting more data. By creating a connected flow of information, manufacturers can establish greater visibility across raw materials, production, distribution and asset management.

This connected environment also creates opportunities to use automation and artificial intelligence (AI) more effectively. Automation can reduce manual effort while helping employees improve throughput, consistency and productivity. AI can build on this foundation by analyzing reliable operational data and helping workers make faster, more informed decisions, including identifying the next best action within a workflow.

The ultimate objective is to create an integrated operating environment in which people, technology and data work together. Manufacturers that establish this foundation can improve traceability, operational efficiency and decision-making while positioning their organizations for continued advances in automation and increasingly sophisticated AI capabilities.