
After a decade of supply chain disruption, building resilience has become table stakes for U.S. manufacturers, with more OEMs looking to reshore production and supply chain diversification at record highs.
While tariffs may be the number-one driver behind these mounting efforts, the top benefit of reshoring, according to the 2026 USA Reshoring Survey Report, is one that often went underappreciated in the years when resilience dominated every supply chain meeting: improved speed to market.
In other words, with supply chain resilience now the new norm, speed is the next big differentiator — and cost-saver. Another new report found that 94% of manufacturers saw their freight spend exceed budgets due to disruption in the past year, with an average overrun of 10%.
The financial benefits that come with speed are intuitive: When a port backs up, the company that confirms production continuity within 48 hours can take market share before its competitors. When a new tariff or commodity spike is identified early, preauthorized sources can redirect volume before the cost lands in the P&. And when a supply chain can move quickly, working capital tied up in resilience efforts can be deployed elsewhere.
Yet faster supply chain decision-making is often easier said than done. In the supply chain world, moving fast requires three overlapping capabilities, as exemplified by this formula: Speed = Speed of Insight × Speed of Decision × Speed of Action. Understanding each of these capabilities is key:
Speed of insight signifies the lag between a signal (such as a tier-2 supplier wobbling, commodity price spiking, or new tariff announced) and a C-suite leader seeing it framed as a decision. A supply chain intelligence platform that integrates data from international suppliers, then uses artificial intelligence and machine learning to preempt risks and identify potential solutions, can help.
Speed of decision reflects the critical bottleneck. The signal climbs a hierarchy, waits for a weekly review, gets socialized across functions, then reaches a forum empowered to act. By then a faster competitor has claimed the constrained capacity, taken the open order slot, or locked the freight. No amount of dashboards will fix an organizational governance problem — and the reams of data now flooding boardrooms can create more delays as leaders seek validation from additional reports, scenario models, or cross-checks.
Speed of action demonstrates how long it takes to turn an authorized decision into a changed physical flow, qualifying the alternate component, repointing freight, shifting volume across plants and repricing the customer contract. PepsiCo, for one, collected analytics on a clearly defined issue — out-of-stocks at individual stores — to empower swift and targeted actions. The company reduced truck stock-outs by 4% and improved order size and delivery mix.
Building speed into today’s supply chains requires reorienting years of resilience work toward swift action. Following are three best practices, tied to each of the three above-named capabilities:
Speed of insight: Build a control tower with real scenario-planning capability. Rather than watching your network through static dashboards that report what happened, stand up a real-time view connected to a digital twin you can run scenarios against to tell you what to do next. Build the data foundation first, then model the failures that matter most: a tier 1 default, tariff spike, or port closure. When one hits, execute a plan your team has already stress-tested.
Speed of decision: Fix decision rights before adding tools. More often than not, a new visibility platform isn’t the answer to slow decision-making. If switching a component supplier below a defined cost impact requires five signatures, your speed is capped by your slowest approver. Define in advance who can pull which lever at what threshold, and preauthorize them to act without a committee. And tie thresholds to dollar impact, not job title.
Speed of action: Build standing response frameworks and prepare alternative suppliers. For each scenario, define a standing response framework: a trigger condition, decision threshold, preauthorized action, and named owner. In addition, make sure that alternative suppliers are audited, tooled and placed under standing framework agreements with pre-negotiated terms.
In the 2026 USA Reshoring Report, tariffs and geopolitical risks were cited as the two main reasons that manufacturers are looking to bring back domestic production. Those drivers show few signs of slowing down, meaning that supply chain uncertainty — and the need for speed — will persist for some time.
For instance, the United States-Mexico-Canada agreement has not been extended, so each year will require joint reviews until the scheduled termination date in 2036. Even more urgently, China’s suspension of its expanded October, 2025 rare earth and critical minerals export controls expires on November 10, with massive downstream consequences on sectors ranging from automotive and defense to energy and high-tech. Both events underscore the importance of standing response frameworks and advanced preparations, to ensure that trade policy uncertainty doesn’t lead to supply chain delays and added costs.
Resilience alone won’t enable U.S. business leaders to meet today’s challenges. To retain a competitive advantage, industry leaders must turn data-driven insights into action, then capture and measure the financial returns that flow as a result.
Brian Murphy and Seth Eisenstein are managing directors, and Jason Robertson is a director, in BRG’s Corporate Finance practice.



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