• Advertise
  • Contact Us
  • Supplier Directory
  • SCB YouTube
  • About Us
  • Login
  • Subscribe
  • Logout
  • My Profile
  • LOGISTICS
    • Air Cargo
    • All Logistics
    • Facility Location Planning
    • Freight Forwarding/Customs Brokerage
    • Global Gateways
    • Global Logistics
    • Last Mile Delivery
    • Logistics Outsourcing
    • LTL/Truckload Services
    • Ocean Transportation
    • Parcel & Express
    • Rail & Intermodal
    • Reverse Logistics
    • Service Parts Management
    • Transportation & Distribution
  • TECHNOLOGY
    • All Technology
    • Artificial Intelligence
    • Cloud & On-Demand Systems
    • Data Management (Big Data/IoT/Blockchain)
    • ERP & Enterprise Systems
    • Forecasting & Demand Planning
    • Global Trade Management
    • Inventory Planning/ Optimization
    • Product Lifecycle Management
    • Robotics
    • Sales & Operations Planning
    • SC Finance & Revenue Management
    • SC Planning & Optimization
    • Supply Chain Visibility
    • Transportation Management
  • GENERAL SCM
    • Business Strategy Alignment
    • Customer Relationship Management
    • Education & Professional Development
    • Global Supply Chain Management
    • Global Trade & Economics
    • Green Energy
    • HR & Labor Management
    • Quality & Metrics
    • Regulation & Compliance
    • Sourcing/Procurement/SRM
    • SC Security & Risk Mgmt
    • Supply Chains in Crisis
    • Sustainability & Corporate Social Responsibility
  • WAREHOUSING
    • All Warehouse Services
    • Conveyors & Sortation
    • Lift Trucks & AGVs
    • Order Management & Fulfillment
    • Packaging
    • RFID, Barcode, Mobility & Voice
    • Warehouse Automation
    • Warehouse Management Systems
  • INDUSTRIES
    • Aerospace & Defense
    • Apparel
    • Automotive
    • Chemicals & Energy
    • Consumer Packaged Goods
    • E-Commerce/Omni-Channel
    • Food & Beverage
    • Healthcare
    • High-Tech/Electronics
    • Industrial Manufacturing
    • Pharmaceutical/Biotech
    • Retail
  • THINK TANK
  • WEBINARS
    • On-Demand Webinars
    • Upcoming Webinars
    • Webinar Library
  • PODCASTS
  • WHITEPAPERS
  • VIDEOS
Home » Blogs » Think Tank » How Retailers Are Taking On a Tsunami of Returns

Think Tank
Think Tank RSS FeedRSS

How Retailers Are Taking On a Tsunami of Returns

Returning package
A customer repackages an item for return. Photo: Getty Images.
April 22, 2022
Jay Sackos, SCB Contributor

Retailers have always had to deal with returns. But with the steady rise of online sales, the amount of returned product is growing larger with each passing year.

Costly and labor-intensive, growing returns have led to an unanticipated “supply chain stock factor,” as businesses attempt to accept returned inventory. As a result, retailers have developed new ways to deal with reverse logistics.

In 2021, $761 billion in merchandise was returned to retailers, according to the National Retail Federation (NRF) and Appriss Retail. This massive number accounted for an average of 16.6% of total U.S. retail sales, which climbed to $4.583 trillion during the year. In addition, the average return rate was up significantly from a year earlier, when the total rate of return clocked in at 10.6%. In 2021, 20.8% of online sales purchases were returned, similar to 2020 numbers.

The same NRF survey found that for every $1 billion in sales, the average retailer incurs $166 million in returned merchandise. And for every $100 in merchandise businesses receive back, $10.30 is calculated as return fraud.

With these figures steadily rising, some believe more must be done to deal with returns.

As Steve Prebble, chief executive officer of Appriss Retail, explains, “Retailers must rethink returns as a key part of their business strategy. Retail is dealing with an influx of returned items. Now is the time to stop thinking of returns as a cost of doing business and begin to view them as a time to truly engage with your consumers.”

A higher rate of return has an obvious negative effect on a retailer’s bottom line. And yet there’s more to the story. The Guardian notes that product returns contribute to greenhouse-gas emissions, because much of what’s sent back ends up in landfills and not back on the shelves. One company that helps retailers process returns, Optoro, estimates that Americans put 5 billion pounds of returned goods into the ground each year.

For those returns that do make it back in front of customers in brick-and-mortar stores, there’s another problem. Ultimately, those items go back into the system, causing a surplus of in-store inventory, according to NCR Payment Solutions.

The pandemic has added another cost to the return process for retailers in the form of new safety protocols. Though COVID-19 is slowly coming under control, those protocols, which have included quarantining and disinfecting returned merchandise, might never go away.

There’s no magic bullet when it comes to conquering reverse logistics. The quickest remedy, shortening return times for customers (or not allowing them at all on certain products), isn’t feasible in today’s climate. Following are some examples of new ways to deal with the problem.

Third-party partners. Many retailers have turned to third-party logistics providers. These organizations address transportation and storage issues by taking the items directly back to a warehouse or restocking sites, or even to locations for responsible recycling. 3PLs may also handle customer refunds and supply chain and inventory management, depending on their expertise.

Frictionless returns. Retailers have also embraced frictionless return solutions, whereby customers are presented with several return options to make the process smoother. In addition, the solution is controlled heavily by software, which fully automates the process.

One of the biggest leaders of frictionless returns, PayPal’s Happy Returns, currently offers over 3,800 locations for returns in 288 metro areas in the U.S. The returns are accepted without packaging and labels, with the average visit taking less than 60 seconds. During that time, exchanges, refunds, and store credit are issued immediately.

White-glove returns service. A premium service that’s also convenient, this works just like traditional white glove delivery, but in reverse. In this case, the service provider comes into a home and inspects, disassembles and packages whatever item needs returning. Many traditional carriers won’t offer a service like this, but there are delivery and reverse logistics partners that include re-packing and re-palletizing as part of the returns process. This can be a key component of a truly exceptional retail customer experience, and can drive repeat business when the customer is ready to purchase again.

A more efficient return process is good for the retailers and customers. More streamlined operations can lead to quicker turnaround and possibly lower costs for the former. For the latter, a smooth return process can build customer trust and loyalty and hopefully lead to more sales.

As Jonathan Poma, CEO of Loop Returns told Retail TouchPoints, “A return is a second chance to help a customer find a product that they love, so don’t limit their choices to only buying the same product in a different size. Let them find the right size and then keep shopping for more products, all in the same transaction.”

Jay Sackos is vice president at Dolly.

Logistics Reverse Logistics Supply Chains in Crisis

RELATED CONTENT

RELATED VIDEOS

Subscribe to our Daily Newsletter!

Timely, incisive articles delivered directly to your inbox.

Featured Product

Popular Stories

  • A pair of hands reaches towards a cluster of icons showing global logistics network distribution and transportation

    CSCMP's State of Logistics Report: Get Used to the Fog

    Logistics
  • Ebook_TransformingSupplyChain_thumbnail.jpg

    Transforming Your Supply Chain From Cost Center to Growth Driver

    Forecasting & Demand Planning
  • TWO WORKERS DISCUSS DATA SHOWN ON COMPUTER SCREENS

    Gartner: Gap in SC AI Talent Cannot Be Closed by Hiring Alone

    Artificial Intelligence
  • GOVERNANCE SCRUTINY RISK MANAGEMENT ASSESSMENT iStock-champpixs-1465316262.jpg

    Supply Chain Resilience Is Now a Board Governance Imperative

    Supply Chain Finance & Revenue Management
  • 015_bringing_the_loading_dock_up_to_speed_v1 (540p).png

    Watch: Bringing the Loading Dock Up to Speed

    HR & Labor Management

Digital Edition

2026 esg cover main scb q2 2026 cover

SupplyChainBrain 2026 ESG Guide: ESG — The Supply Chain’s Biggest Secret

VIEW THE LATEST ISSUE

Case Studies

  • Recycled Tagging Fasteners: Small Changes Make a Big Impact

  • A GRAPHIC SHOWING MULTIPLE FORMS OF SHIPPING, WITH A HUMAN STANDING AT THE CENTER, TOUCHING A SYMBOLIC MAP OF THE WORLD

    Enhancing High-Value Electronics Shipment Security with Tive's Real-Time Tracking

  • A GRAPHIC OF INTERLACING HONEYCOMBED ELEMENTS REPRESENTING GLOBAL BUSINESS TRANSACTIONS

    Moving Robots Site-to-Site

  • JLL Finds Perfect Warehouse Location, Leading to $15M Grant for Startup

  • Robots Speed Fulfillment to Help Apparel Company Scale for Growth

Visit Our Sponsors

4flow Arkieva Blue Yonder
Carton Cloud CoEnterprise Dassault
Duravant E2Open General Logistics Systems
Hy-Tek iGPS Korber
Lyngsoe Procurability Quinyx
SAP Sikick Systech
S&P Global Mobility TADA TransImpact
US Bank Werner Enterprises WSI
  • More From SCB
    • Featured Content
    • Video Library
    • Think Tank Blog
    • SupplyChainBrain Podcast
    • Whitepapers
    • On-Demand Webinars
    • Upcoming Webinars
  • Digital Offerings
    • Digital Issue
    • Subscribe
    • Manage Email Preferences
    • Newsletters
  • Resources
    • Events Calendar
    • 2026 Event Coverage
    • SCB's Great Supply Chain Partners
    • Supplier Directory
    • Case Study Showcase
    • Supply Chain Innovation Awards
    • 100 Great Partners Form
  • SCB Corporate
    • Advertise on SCB.COM
    • About Us
    • Privacy Policy
    • Contact Us
    • Data Sharing Opt-Out

All content copyright ©2026 Keller International Publishing Corp All rights reserved. No reproduction, transmission or display is permitted without the written permissions of Keller International Publishing Corp

Design, CMS, Hosting & Web Development :: ePublishing